15 Years'experience，best industry expert
——King Machine
BRIEF INTRODUCTION
JUICE WITH PULP HOT FILLING LINE
Hot Juice Line: Capacity from 1000-54000bottles/hour based on 500ml, it uses hot filling, suitable for the whole fruit production of juice line from fresh juice, concentrated powder blending juice, also used in the pulp filling production line.
KEY FEATURES
OF HOT FILLING LINE
- Automatic Juice With Pulp Hot Filling Machine adopt Rinsing / Pulp Filling / Juice Filling / Capping 4-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.
- It can apply to fill hot fruit juice, tea and other beverageinto thermal proof PET bottle by changing few spare parts.
- Its usual production capacity is in 1,000-32,000bph, 0.25-2.5L PET bottle is available.
- Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
- Filling accuracy is more or less than 1%.
- We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle. With optional capacity from 1,000-32,000bph.
Juice With Pulp Hot Filling Machine
Monoblock Washing ,pulp filling, juice filling, capping 4 in 1 machine is mainly used in the juice with pulp hot filling operations. The four functions of bottle rinsing,pulp filling and juice filling and capping are composed in one body of the machine. The whole process is automatic.
WASHING HEADS
– Into bottle way is air conveyor direct connection with Bottle dial.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
PULP FILLING HEADS
– 304/316 Stainless steel high precision filling nozzle
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
CAPPING HEADS
– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
AIR CONVEYOR
– Air conveyor is fixed on the floor, with fan installed on the top.
– Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
– Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
– All are made of stainless steel SUS 304 /316.
– Rack made by high quality carbon steel welded.
– Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
– Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
– All are made of stainless steel SUS 304 /316.
– Rack made by high quality carbon steel welded.
FLAT CONVEYOR
– Energy saving. High efficient. Adapt to customer factory layout
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
Water Treatment System
Raw water tank + Raw water pump
Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
Reverse Osmosis (one level)
UV sterilizer
Finished water tank + Pure water pump
- Customized capacity: The capacity complete depend on the customer demands.
- Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable.
- Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting
- Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply 5, Vulcanized rubber prevention of corrosion
Pre-process system
The demand for hot drinks such as milk nutrition drinks, juice, tea, energy drinks, coffee is increasing worldwide. In order to meet different taste requirements, King Machine is engaged in providing high quality hot drink preparation system to diversify the products.
Bottle Blowing Machine
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Bottle Invert Sterilizer
- Use juice own high temperature to kill the bacterial inside cap.
- Use juice own high temperature to improve sealing of bottle to extend warranty time.
- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
Bottle Cooling Tunnel
- Mainly for cooling and sterilization
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption
Shrink Sleeve Labeling Machine
- Heat shrink sleeve labeling machine
- OPP Hot melt labeling machine
- PVC label stick labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.
PE Film Shrink Packing Machine
- PE film shrink wrapping machine
- Half-tray shrink wrapping machine
- Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.