2018 New Technology Juice High Temperature Processing System and Filling Packaging Machine Project
BRIEF INTRODUCTION
OF HOT FILLING JUICE PRODUCTION LINE
Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee and so on are all hot filling products. The product variety is ever increasing with flavors and textures preferred by customers.
The variation of beverage has extremely high requirements for the production equipment. King Machine filling machines will provide different solutions for different products. Every one of your products will have its optional solution.
KEY FEATURES
OF JUICE LINE
- Automatic Juice With Pulp Hot Filling Machine adopt Rinsing / Pulp Filling / Juice Filling / Capping 4-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.
- It can apply to fill hot fruit juice, tea and other beverageinto thermal proof PET bottle by changing few spare parts.
- Its usual production capacity is in 1,000-32,000bph, 0.25-2.5L PET bottle is available.
- Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
- Filling accuracy is more or less than 1%.
- We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle. With optional capacity from 1,000-32,000bph.
Glass Bottle Juice Filling Machine
RCGF Wash-filling-capping 3-in-1 monobloc for Glass Bottle: The automatic fruit juice packaging machine is used in hot filling and sealing of green tea, black tea, wu-long tea and fruit juice drink, energy drinks, milk drinks, Dairy drinks. This machine integrates washing, filling and capping together. The design is scientific and reasonable. Its appearance is beautiful. Its operation and maintenance is convenient. The automation is high.
WASHING HEADS
– Into bottle way is air conveyor direct connection with Bottle dial.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
FILLING HEADS
– 304/316 Stainless steel high precision filling nozzle
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
CAPPING HEADS
– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
FLAT CONVEYOR
– Energy saving. High efficient. Adapt to customer factory layout
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
Water Treatment System
Raw water tank + Raw water pump
Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
Reverse Osmosis (one level)
UV sterilizer
Finished water tank + Pure water pump
- Customized capacity: The capacity complete depend on the customer demands.
- Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable.
- Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting
- Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply 5, Vulcanized rubber prevention of corrosion
Pre-process system
The demand for hot drinks such as milk nutrition drinks, juice, tea, energy drinks, coffee is increasing worldwide. In order to meet different taste requirements, King Machine is engaged in providing high quality hot drink preparation system to diversify the products.
Bottle Blowing Machine
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Bottle Invert Sterilizer
- Use juice own high temperature to kill the bacterial inside cap.
- Use juice own high temperature to improve sealing of bottle to extend warranty time.
- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
Bottle Cooling Tunnel
- Mainly for cooling and sterilization
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption
Cold Glue Labeling Machine
- The KM Cold-Glue is an automatic rotary labeling machine for the application of pre-cut (cut & stack) paper labels (or aluminium foil) on either cylindrical or shaped containers made of glass, plastic or metal.
- The KM Cold-Glue is an automatic rotary labeling machine to apply, with maximum reliability and precision, pre-cut paper labels (or aluminium foils) on either cylindrical or shaped containers made of glass, plastic or metal.
- The wide range of models available offers the possibility to apply a number of Cold-Glue labels on the same container. Additional applications (tax or seal label, partial/total aluminium foil are possible). Production speeds up to 72.000 BPH.
Automatic Carton Packaging Machine
- Applicable to pack glass bottle
- Increase production capacity
- Saving production costs
- It is a drop-in compatibility, applicable to different specifications carton packing machine, the bottle effectively stand in line to the top of the carton, in accordance with the packing requirements, automatic positioning device to ensure that the bottle is packed by product fall into the carton, this machine adopts PLC + touch display control, alarm device .no bottle no packing security.