15 Years'experience，best industry expert
——King Machine
BRIEF INTRODUCTION
GLASS BOTTLE JUICE WITH PULP HOT FILLING LINE
Hot Juice Line: Capacity from 1000-32000bottles/hour based on 500ml,it uses hot filling,suitable for the whole fruit production of juice line from fresh juice,concentrated powder blending juice, also used in the pulp filling production line.
KEY FEATURES
GLASS BOTTLE JUICE PRODUCTION LINE
- Automatic Juice With Pulp Hot Filling Machine adopt Rinsing / Pulp Filling / Juice Filling / Capping 4-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.
- It can apply to fill hot fruit juice, tea and other beverageinto thermal proof PET bottle by changing few spare parts.
- Its usual production capacity is in 1,000-32,000bph, 0.25-2.5L PET bottle is available.
- Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
- We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle. With optional capacity from 1,000-32,000bph.
Juice With Pulp Hot Filling Machine (Glass Bottles)
Monoblock Washing ,pulp filling, juice filling, capping 4 in 1 machine is mainly used in the juice with pulp hot filling operations. The four functions of bottle rinsing,pulp filling and juice filling and capping are composed in one body of the machine. The whole process is automatic.
WASHING HEADS
– Into bottle way is air conveyor direct connection with Bottle dial.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
PULP FILLING HEADS
– 304/316 Stainless steel high precision filling nozzle
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
JUICE FILLING HEADS
– During filling juice, we will make a cover installaed on the filling valve, avoiding the fruit pulp return inside reflux pipe to block the pipe.
– Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.
– By install CIP cleaning cups, the filling machine can realize online CIP cleaning
– During filling process, there is no reflux of product, avoiding blockage of product.
– Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.
– By install CIP cleaning cups, the filling machine can realize online CIP cleaning
– During filling process, there is no reflux of product, avoiding blockage of product.
CAPPING HEADS
– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
FLAT CONVEYOR
– Energy saving. High efficient. Adapt to customer factory layout
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
Water Treatment System
Raw water tank + Raw water pump
Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
Reverse Osmosis (one level)
UV sterilizer
Finished water tank + Pure water pump
- Customized capacity: The capacity complete depend on the customer demands.
- Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable.
- Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting
- Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply 5, Vulcanized rubber prevention of corrosion
Pre-process system
The demand for hot drinks such as milk nutrition drinks, juice, tea, energy drinks, coffee is increasing worldwide. In order to meet different taste requirements, King Machine is engaged in providing high quality hot drink preparation system to diversify the products.
Bottle Invert Sterilizer
- Use juice own high temperature to kill the bacterial inside cap.
- Use juice own high temperature to improve sealing of bottle to extend warranty time.
- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
Bottle Cooling Tunnel
- Mainly for cooling and sterilization
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption
Cold Glue Labeling Machine
- Label Material: OPP(roll type)
- Label Specification: According to customers demands
- Labeling Way: Straight-line hot melt glue labeling
The adjustment of label cutting blade is easy and simple.Vacuum-grip cylinder is made of high hardness material, the additional old handler can reduce the frictions of labels and prevent static electricity.The change-over of shape pars can be finished within 10 minutes;Vacuum-grip cylinder and cutting unit adopt special material which are wear proof and heat protection.
Carton Packing Machine
- Applicable to pack glass bottle
- Increase production capacity
- Saving production costs
It is a drop-in compatibility, applicable to different specifications carton packing machine, the bottle effectively stand in line to the top of the carton, in accordance with the packing requirements, automatic positioning device to ensure that the bottle is packed by product fall into the carton, this machine adopts PLC + touch display control, alarm device. no bottle no packing security.