Less area enables realization of more efficient productivity.
——King Machine
BRIEF INTRODUCTION
OF WATER PRODUCTION LINE
Fillers with from 20 to 100 valves from 3,000 to 50,000 b/hour on 0.5 litres with still water. A mechanical gravity filling machine, for PET bottles, designed for cold and hot filling of non-carbonated products.
Water is a multifaceted product: natural spring water, purified water, carbonated water, flavored water… What process can be used to prevent bromate formation? How to deploy mechanical filling valves to keep water crystal clear and contaminant free? How to achieve the maximum benefit with speed, accuracy and light weight bottles? King Machine, the expert in liquid product filling, will always provide you with the best solution for your products.
KEY FEATURES
OF WATER LINE
- Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts.
- Water filling line production capacity usual is in 1,000-36,000bph, 0.25-2.5L PET bottles are available.
- Automatic water filling machine adopts Rinsing / Filling / Capping 3-in-1 technology, PLC control, touch screen, it is majnly made of SUS304/ SUS316.
- Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS to water filling production line.
- The whole production filling line accuracy is more or less than 1%.
- We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle.
BRIEF INTRODUCTION
| Model | CGF8-8-3 | CGF14-12-4 | CGF18-18-6 | CGF24-24-8 | CGF32-32-10 | CGF40-40-12 |
|---|---|---|---|---|---|---|
| Capacity (500ML) | 2000–3000 BPH | 3000–4000 BPH | 6000–8000 BPH | 8000–10000 BPH | 12000–15000 BPH | 16000–18000 BPH |
| Floor area | 300㎡ | 400㎡ | 600㎡ | 1000㎡ | 2000㎡ | 2500㎡ |
| Total power | 100 KVA | 100 KVA | 200 KVA | 300 KVA | 450 KVA | 500 KVA |
| Operator workers | 8 | 8 | 6 | 6 | 6 | 6 |
| Water combi-bloc machine models selection | ||||
|---|---|---|---|---|
| Machine model | No. of blower cavity | No. of filling valve | No. of capping head | Capacity BPH (1.5L / 1L / 0.5L) |
| KM-CGX 06-18-06 | 6 | 18 | 6 | 5500/8000/12000 |
| KM-CGX 08-24-08 | 8 | 24 | 8 | 7000/10000/16000 |
| KM-CGX 10-32-10 | 10 | 32 | 10 | 9000/13500/20000 |
| KM-CGX 10-40-10 | 10 | 40 | 10 | 12000/18000/20000 |
| KM-CGX 12-40-15 | 12 | 40 | 15 | 12000/15000/24000 |
| KM-CGX 14-45-15 | 14 | 45 | 15 | 13000/20000/28000 |
| KM-CGX 16-50-15 | 16 | 50 | 15 | 15000/21000/30000 |
| KM-CGX 18-60-20 | 18 | 60 | 20 | 20000/24000/30000 |
Layout-pet Mineral Water Production Line
This water bottling machine line is mainly used for filling drink water. It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The micro pressure filling operation of the new type is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.
WASHING HEADS
– Into bottle way is air conveyor direct connection with Bottle dial.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
FILLING HEADS
– 304/316 Stainless steel high precision filling nozzle
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
CAPPING HEADS
– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
AIR CONVEYOR
– Air conveyor is fixed on the floor, with fan installed on the top.
– Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
– Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
– All are made of stainless steel SUS 304 /316.
– Rack made by high quality carbon steel welded.
– Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
– Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
– All are made of stainless steel SUS 304 /316.
– Rack made by high quality carbon steel welded.
FLAT CONVEYOR
– Energy saving. High efficient. Adapt to customer factory layout
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
Water Treatment System
Raw water tank + Raw water pump
Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
Reverse Osmosis (one level)
UV sterilizer
Finished water tank + Pure water pump
- Customized capacity: The capacity complete depend on the customer demands.
- Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable.
- Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting
- Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply 5, Vulcanized rubber prevention of corrosion
Bottle Blowing Machine
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Bottle Labeling Machine
- Heat shrink sleeve labeling machine
- OPP Hot melt labeling machine
- PVC label stick labeling machine
King Machine LABELLING offers a complete range of auto-matic labelling machines for glass, plastic and metal containers, for the beverage, food, household /per-sonal care, wines/spirits, chemical, pharmaceutical, and packaging industries.
Bottle Shrink Wrapping Machine
- PE film shrink wrapping machine
- Half-tray shrink wrapping machine
- Carton box packaging machine
The range has been designed with modular units, with the large majority of structural elements shared between the different models. Common packaging methods on the market are pe film packaging and carton packaging.