To help our customers build an ideal factory.
——King Machine
BRIEF INTRODUCTION
OF CSD PRODUCTION LINE
Cola, Sprite, Soda, speaking water, cocktail, flavored water…the variety of carbonated beverage is ever changing. New trend, new products and new packaging are emerging continuously.
For carbonated filling machines, how to rise up the filling temperature to reduce energy consumption? How to reduce foaming? How to keep accurate filling? How to avoid the residuals in the neck? How to preserve the CO2…it is not an easy task to handle all these challenges. However, no matter what products, King Machine will achieve your target with the best technology.
Meanwhile, King Machine filling machine can realize multiple functions in one equipment. One machine can do water, carbonated drinks and hot filling products.
For carbonated filling machines, how to rise up the filling temperature to reduce energy consumption? How to reduce foaming? How to keep accurate filling? How to avoid the residuals in the neck? How to preserve the CO2…it is not an easy task to handle all these challenges. However, no matter what products, King Machine will achieve your target with the best technology.
Meanwhile, King Machine filling machine can realize multiple functions in one equipment. One machine can do water, carbonated drinks and hot filling products.
Carbonated Soft Drink Filling Machine
The machine is mainly used for filling carbonated drink. It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.
BRIEF INTRODUCTION
| Full Automatic Complete Carbonated Drink 2000-36000BPH Production Line | Carbonated Drink | |||
| Material | Shape | Filling volume | Filling level (mm) | Neck type |
| PET Bottle | Square or Round Bottle | 100-2000ml | Distance from bottle neck According request |
As request |
| Adjustable specifications of the bottle type | ||||
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(Middle Mould Base) Bottle diameter ≤105mm Bottle Height ≤335mm Customers need to buy additional change-over parts for the different bottles. If using square bottles, bottle separating system will be added. |
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| Juice Preparation | Fruit, Concentrate, Powder mixing … | |||
WASHING HEADS
– Into bottle way is air conveyor direct connection with Bottle dial.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
– All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
– 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
– 304/316 stainless steel washing pump make the machine more durable.
PULP FILLING HEADS
– 304/316 Stainless steel high precision filling nozzle
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
– Filling volume adjustable in fine rank, same liquid level after filling
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
– 304/316 stainless steel filling pump
– Efficient spray nozzle rinse thoroughly and save water for flushing
CAPPING HEADS
– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
– All 304/316 stainless steel construction
– No bottle no capping
– Automatic stop when lack of bottle
– Capping effect is stable and reliable, Defective rate ≤0.2％
AIR CONVEYOR
– Air conveyor is fixed on the floor, with fan installed on the top.
– Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
– Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
– All are made of stainless steel SUS 304 /316.
– Rack made by high quality carbon steel welded.
– Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
– Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
– All are made of stainless steel SUS 304 /316.
– Rack made by high quality carbon steel welded.
FLAT CONVEYOR
– Energy saving. High efficient. Adapt to customer factory layout
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
– Special lubrication system, keep products clean, health, safety
– Extended service life
– Electric eyes design keep whole line running safety and quickly
– Overload protection mechanism to effectively ensure the safety of the machine
Water Treatment System
Raw water tank + Raw water pump
Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
Reverse Osmosis (one level)
UV sterilizer
Finished water tank + Pure water pump
- Customized capacity: The capacity complete depend on the customer demands.
- Durable material: The material of water treatment plant is SUS 304. The material of ozone mixing tower tank is SUS 316, which is durable.
- Best RO membrane: The RO membrane is American HYDRANAUTICS; Washing System for membrane prolong the life of membrane; ABB inverter makes more soft starting
- Steam sterilizer for active carbon filter, reduce the bacterial of water, equipment self washing deeply 5, Vulcanized rubber prevention of corrosion
Bottle Blowing Machine
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Drink Mixing Machine
- Wide range of uses - The system can handle a wide range of products such as carbonated drinks, juice drinks, etc.
- Easy power adjustment - easy adjustment of mixing ratio without having to replace parts.
- Structural Hygiene - All parts in contact with fluids are of high quality stainless steel, all tanks are equipped with CIP ball for easy cleaning.
- Accurate mixing accuracy - product mixing accuracy G ≤ 2%
Bottle Cooling Tunnel
- Mainly for cooling and sterilization
- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption
Hot Glue Labeling Machine
- Heat shrink sleeve labeling machine
- OPP Hot melt labeling machine
- PVC label stick labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.
PE Film Shrink Packing Machine
- PE film shrink wrapping machine
- Half-tray shrink wrapping machine
- Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.